High-performance surface engineering using advanced PVD and plasma-based coating systems.
Physical Vapor Deposition (PVD) is more than a coating - it's a fundamental transformation of material surfaces, enabling tools and components to withstand environments that would destroy untreated metals.
Staton coatings create a nanostructured ceramic layer that is significantly harder than the substrate, providing a diamond-like barrier against deformation and impact.
By reducing adhesive and abrasive wear, PVD coatings dramatically extend the operational life of cutting tools, molds, and automotive components.
Ultra-smooth surfaces reduce heat generation and material pick-up, enabling higher machining speeds and improved surface finishes on the workpiece.
PVD films maintain their chemical and mechanical integrity at extreme temperatures, protecting the substrate during dry machining or high-speed operations.
Staton's proprietary PVD and plasma technologies deliver industry-leading performance across four core deposition methods, optimized for maximum tool life and surface integrity.
Cathodic Arc Deposition is a PVD process where a high current applied to a metallic target creates a cathodic spot at an extreme temperature of 15,000°C, instantly vaporizing target material. The arc produces highly ionized plasma (30–100% ionization) resulting in exceptional coating adhesion and density. Standard arc processes produce macro-particles (droplets) that roughen the coating surface. Staton's proprietary fsARC® cathode uses a rapidly-adjusting electromagnetic field to split the arc and filter these droplets - producing coatings as smooth as magnetron sputtering while retaining the hardness and adhesion of cathodic arc.
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fsARC® Cathodic
Arc
Magnetron Sputtering uses magnetically-confined plasma to bombard a target, ejecting atoms that deposit as a uniform, extremely smooth thin film. The magnetic field increases ionization efficiency near the target surface, enabling precise control of coating thickness to within nanometers. Staton's OCTOMAG series supports DC, MF (mid-frequency), and HiPIMS power modes within a single system - making it the most versatile platform for applications requiring ultra-smooth surfaces, low-temperature deposition, or biocompatible coatings for medical devices.
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OCTOMAG
Sputtering
High Power Impulse Magnetron Sputtering (HiPIMS) delivers ultra-short, ultra-high-power pulses (peak power density: 1–10 kW/cm²) to the target - generating a dense, highly ionized plasma (>50% ionization vs <5% in DC sputtering). This high ionization produces dramatically denser, harder coatings with superior adhesion at low substrate temperatures. HiPIMS is the technology of choice for coating micro-tools, medical implants, and precision components where surface finish, uniformity, and biocompatibility are non-negotiable. Staton was among the early adopters of HiPIMS alongside their research partner Comenius University, Bratislava.
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HiPIMS Pulse
Plasma
Plasma-Enhanced Chemical Vapor Deposition (PECVD) uses plasma energy to activate chemical reactions at significantly lower temperatures than conventional CVD - typically 150–400°C vs 800–1,000°C. This makes PECVD ideal for depositing Diamond-Like Carbon (DLC) and ta-C coatings on heat-sensitive substrates including aluminium alloys, polymers, and pre-hardened steel tools. The resulting DLC coatings offer some of the lowest friction coefficients achievable (μ < 0.05) with extreme hardness up to 3,500 HV - ideal for machining non-ferrous materials and forming tools for aluminium parts.
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DLC / PECVD
Carbon
While standard cathodic arc machines spray molten droplets that roughen surfaces and reduce tool life, Staton's fsARC® technology electromagnetically filters every droplet - delivering sputtering-level smoothness with arc-level adhesion.
HiPIMS delivers ultra-short, ultra-high-power pulses generating plasma ionization exceeding 50% - vs less than 5% in conventional DC sputtering. The result: denser coatings, superior adhesion, and ultra-smooth surfaces at low substrate temperatures.
Staton + Comenius University - a generation ahead in HiPIMS & HITUS R&D.
Dimensional check and surface condition assessment.
Safe removal of existing PVD coatings from tools.
Multi-stage bath to remove microscopic contaminants.
Mounting on planetary rotating fixtures for 360° coverage.
Argon ion bombardment for maximum coating adhesion.
Target vaporization via proprietary fsARC® or HiPIMS.
Hardness, adhesion, and thickness certification.
Select your industrial application to discover the high-performance thin-film chemistry engineered for your specific operational challenges.
Extreme oxidation resistance and hot hardness for dry machining and interrupted cuts in hardened steels. Our TiAlN and AlCrN systems provide the thermal stability required for 1000°C+ operations.
Staton s.r.o. offers a versatile range of PVD chemistries, from standard nitrides to advanced nanocomposites and hydrogen-free carbon films.
Titanium Nitride is the universal standard for wear protection. Known for its distinct golden color, it provides exceptional adhesion and toughness for HSS and carbide tools.
Titanium Carbonitride offers higher hardness than TiN and a lower friction coefficient. Optimized for milling, tapping, and punching of abrasive materials.
Titanium Aluminium Nitride is designed for high-thermal stress. Forms a protective alumina layer during machining, ideal for dry cutting.
Aluminium Chromium Nitride outperforms TiAlN in interrupted cuts and heavy-duty milling. Superior oxidation resistance and hot hardness.
Diamond-Like Carbon for extreme sliding properties. Essential for non-ferrous machining (Al, Cu) and precision automotive components.
Tetrahedral Amorphous Carbon. Hydrogen-free DLC with near-diamond hardness. Optimized for medical implants and food-safe tools.
Nanocomposite structure for extreme hardness. Designed for machining hardened steels up to 65 HRC and high-speed finishing.
Proprietary TiAlCrXN multilayer system. Exceptional resistance to thermal fatigue and solder for die-casting and forging dies.
Zirconium Nitride provides high corrosion resistance and a beautiful silver finish. Widely used in dental tools and decorative hardware.
Chromium Nitride for excellent release properties and chemical stability. Ideal for plastic injection molds and die-casting release.
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